Apparel & Sewn Products

Sportswear for baseball, football, cycling, golfing, running and swimwear
Men’s wear – sweaters, pullovers, jackets, vests and socks
Women’s wear – dresses, skirts, pants, sweaters, jackets, coats and cashmere scarfs
Work wear
Casual wear

Apparel Operations

'Full Package Support'

JOMAR’s Enterprise Software Solutions are installed in apparel operations that are vertically integrated with textile mills and distribution centers.

Mobile Software

JOMAR's Mobile Software provides real-time information for sales force and across full service supply chain for inventory levels, and order/shipping status by subcontractor and suppliers.

Full Service Supply Chain

Scheduling and tracking subcontractors’ order and shipping status over the Internet. Full service supply chain also provides status information for delivery of fabric supply, accessories and inventory levels by location, work-in-progress and completion schedules of cutting, sewing and finishing.

ERP, MRPII & APS

ERP, MRPII and APS are integrated with the Forecast, Sales, Master Production Scheduling (MPS), Material Requirements Planning (MRP), Rough-cut Capacity Planning and Finite Capacity Scheduling, the Visual Schedule Board, Supply Chain Management, Manufacturing Execution, Purchasing and Inventory Management. Advanced Planning and Scheduling (APS) provides global MPS and MRP runs (with data on a central server) for a single plant and across vertically integrated plants, subcontractors’ locations and distribution centers.

PDM – Product Data Management

PDM database is integrated with product development and design, fabric and garment specifications, construction sheets, bills of material, recipe or dye formulas, product sketches and visual product images. PDM can also be integrated with PLM from third party software vendors.

Customer Order Management

On-line matrix order processing integrated with forecasting, ERP, inventory control, purchasing, warehouse management and goods return authorization. Customer Services has full order visibility across booking, picking, packing, shipping and invoicing. A Sales Portal provides for item selection supported by catalog product images, shopping cart and automatic checking of credit and payment collection. The integration of third party CRM software with JOMAR's Customer Order Management and Mobile Software supports the mobile sales force.

Visual Schedule Board

JOMAR’s Visual Schedule Board links customer-purchase-work orders to inventory availability, work-in-process and machine schedules to provide real-time information for production schedulers, customer services, buyers and shippers.

The Visual Schedule Board supports tracking of suppliers’ and subcontractors’ order shipping status over the internet to enhance the flow of material across full service supply chain.

Cutting Schedule

Release of fabric orders and schedule of cut orders in central or de-centralized cutting operations. The user can create, track and control spreads, marker allocation (including mixed markers) and track fabric utilization. Mixed markers can be managed in the system to optimize cutting efficiency. JOMAR’s Visual Schedule Board supports multi-level bills of material and multi-level routing steps of work orders for cutting, sewing, dyeing, finishing, printing, knitting, weaving and spinning.

Cutting and Fabric Roll Optimization

Roll Tracking and can be expanded to include computer generated marker files for monitoring of actual yields. The actual fabric consumption is recorded by spread which provides the data to calculate yield and efficiency. Individual spreads within a cut are tracked and controlled. Options – Integration of automatic cutting center, CAD/CAM design and RFID.

MT – Manufacture and Trim or CMT (Cut, Manufacture and Trim) Operations

Receiving fabric rolls and accessories for scheduling and releasing cut and sew orders and tracking bundles and assemblies. Garments are packed into cases, labeled and shipped to customer and stores or distribution centers.

Warehouse management

Warehouse management is supported by RFID, a Bin Locator system and R.F. picking lists with touch-screens and special packaging software functions for high-rise picking racks integrated with the distribution release for picking and packing large volume shipments to chain stores, customers and warehouses or regional distribution centers.

R.F. and Data Collection

Barcoded documents are used for scanning and tracking through vertically integrated cutting center, sewing operations, greige or yarn mills and distribution centers. Touch-screens are supported with JOMAR’s ready-made display screens.

Traceability

Tracking is available from finished garment by style and lot, through cutting and sewing to fabric roll and yarn, and data is retained for Traceability.